
Girth Gear Inspections Global Physical Asset
The total time to clean & inspect a large 40’ SAG mill gear is under 8 hours. Girth Gear Specialist Team includes an gear engineering specialist who conducts gear inspections based and on the inspection recommendations outlined in the annex of AGMA 6014-B15. Including a visual tooth condition assessment based on AGMA 1010-F14.Mining Equipment Non-Destructive Testing & Inspection,BALL MILL GEAR & SAG MILL GEAR INSPECTION Ultrasonic and magnetic particle inspection for subsurface and surface cracks 12′-40′ diameter, 12″-28″ gear teeth width, 300+ teeth Detailed partial report shown on right Shell crack inspection and evaluation, flange bolts, mounting bolts, main motor shaft, pinion gear

Minding the Grind: Maintenance Options to Keep SAG Mills
Maintenance-related events such as insurance and warranty inspections, alignment checks, lubrication system troubleshooting and many service and repair tasks require a clean gear set. When a large, conventionally geared SAG mill is involved, cleaning can require several hours of messy, mostly manual labor during a crucial period of mill downtime.SAG Mill Grinding Circuit Design 911metallurgist,Jun 06, 2016· By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006). A variant of this method is to direct pebble-crushing circuit product to the ball-mill sump for secondary milling: while convenient, this has the

Ball Mill Maintenance & Installation Procedure
Oct 19, 2016· Ball Mill GEAR GUARD. A plate steel gear guard is furnished with the mill for safety in operation and to protect the gear and pinion from dirt or grit. As soon as the gear and pinion have been cleaned and coated with the proper lubricant, the gear guard should be assembled and set on its foundation. DISCHARGE HOUSING “Doghouse”What's the Difference Between SAG Mill and Ball Mill,Nov 26, 2019· The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill’s

Engineering and Project Management History
Inspection and reporting of condition of used SAG mill, preparation of refurbishment plans and supervision of refurbishment activities for the mill Telfer Ball Mill Fabrication Supervision Provision of workshop supervision for the resolution of ball mill shell fabrication problems Newcrest Mining Limited, VIC Australia Cadia Valley Operations, NSWSite Service NCP International,Our services: • Planning and scheduling of maintenance projects • Emergency breakdown maintenance • Planned maintenance services • Mill health inspections • Repair, refurbish and upgrade all existing mill components • Supply of mill spares for any brand of mill including reverse engineering of existing parts on site and replacement thereof.

Girth gears with durable, heavy-duty performance
Heavy-duty comminution requires heavy-duty equipment and our MAAG® GEAR Girth Gears are up to the task. Manufactured using state-of-the-art processes and high-quality source materials, our line of girth gears is fit-for-purpose and for a lifetime ensuring long-lasting, high-performance for your mill or kiln.Metalworking Equipment Repair & Rebuilding Services,Dan's Machine specializes in metalworking equipment repair & rebuilding of brand name machines such as Bridgeport, LeBlond, Mori Seiki & more. We provide repairs to mills, lathes, iron workers, benders and other manufacturing equipment and we offer on site services.

Fracture Analysis SAG Mill Gear Deacon Engineers
Fracture Analysis SAG Mill Gear. Location: Kalgoorlie, Western Australia. Timeframe: Nov 2014. Challenge: The client was faced with the prospect of an early change out of a cracked SAG Mill gear. The purpose of the analysis was Alphatec Egnineering SL SAG mill complete foundation,SAG mill complete foundation repair service Mining "The grinding mill is at the heart of a mining operation, but a poorly designed, constructed, or deteriorated foundation will not only affect grinding mill performance but potentially render

Malenfant Technical Services LLC LinkedIn
Specialties Non-Destructive Testing, Ring Gear Inspection, Eddy Current Array, Ultrasonic Testing, Mining, Aggregate, Grinding, Crushing, Milling, Ball Mill, SAG MillTaratech International Inspection Group Inc.,Taratech has been serving clients since 1993. Working with the Canadian Military and then working to become an expert in the Nuclear Power Industry. Today, Taratech provides Managed NDT inspection services to Mining, Offshore, Power Generation, and Engineering Industries. We have always maintained the philosophy of meeting or exceeding the client’s expectations

Fixed Plant Maintenance Solutions Queensland Australia
Whether you operate a ball mill, sag mill or any other type of mill, you know the importance of keeping the mill running. Unplanned down time because of equipment breakdown is frustrating, costly and something you want to avoid at all costs. Ring gear drives huge grinding mill Machine Design,Mar 01, 2000· But this is no ordinary mill. With inside dimensions of 36-ft diam. and 19-ft long, this semi-autogenous grinding mill (SAG — see next section) will use a 43-ft diam. ring-gear drive to transmit

An Elementary Guide to Gear Inspection Gear Solutions
Jun 01, 2005· Composite Inspection. The composite test of a gear is a method of inspection in which the work gear is rolled in tight double flank contact with a master gear. AGMA defines this type of inspection as “radial composite deviation.” No backlash is provided, as the work gear is spring-loaded against the reference gear on the inspection machine.Girth gear testing using advanced NDT phased array eddy,For smaller gears a flexible probe like a piece of thick vinyl can conform to any gear shape required. In most cases removal of lubricant isn't required. Any cracking is immediately detected and sized. We can complete the inspection on your ball mill, rod mill or SAG mill in one shift and get it back into production fast.

Projects GIG Engineers
Gyratory Crusher mantle and concave rebuild, crusher internal inspection. Flotation cells and thickener refurbishment. SAG Mill Pinion bearing change and girth gear teeth dressing, Load Cell replacements. CIL tanks inspection, repairs and coating. Exploration Core Shed construction.Grinding mill upgrades Fruitful Outotec,The Fruitful Outotec HSB upgrade is a modernization solution that helps maintain the optimal performance of grinding mill equipment. The proven design improves the durability and serviceability of both radial and axial hydrostatic bearing pads and is the standard arrangement in many new mill installations.

Selecting Inching Drives for Mill and Kiln Applications
Selecting Inching Drives for Mill and Kiln Applications Glen Cahala Frank C Uherek, Principal Engineer Gear Engineering Software Development Abstract The inching drive, also known as a barring or auxiliary drive, is an important component of any mill or kiln installation. It is used for maintenance and inspection purposes, asEX-4.AP,The ultimate capacity of the grinding system is 600 dry tph metric, which is the new feed rate to the SAG mill. This design capacity includes a 92% mechanical availability allowance. The detail design and construction requirements for the SAG mill components and gearing are specified in Appendix B and Appendix C.

Service and Inspection Capabilities Global Physical
Girth Gear Inspection Deliverables: We provide a complete non-destructive examination of the integrity of the mill gear teeth in accordance with ASTM E2905, for macro-pitting and cracking. We analysis the data as we scan the teeth. If cracks are detected, we provide remedial relief (excavating services) during the inspection site visit.A.M. King Industries, Inc,Equipment Inspections & Valuation Services Auction & Liquidation Services Equipment Consignment Services Equipment Wanted Equipment Plant Dismantling Locations and Storage Equipment Sales. UNUSED 3,300 HP (2,463 kW) SAG Mill UNUSED Fruitful 3,300 HP (2,463 kW) Ball Mill

Case Study: Tooth cracking observation from monthly follow
Aug 03, 2020· 34′ X 20′ SAG Mill Nameplate Mill Power (HP) 17,000 Motor Power (HP) Max 8,985 Face Width [mm] 1,016 Mill Speed (RPM) Nominal 10.3 Gear Ratio 20.2 Mesh Per Revolution 2.0 Operating Hours at First Detection 35,345 Gear tooth load cycles 43,686,420 March 2016: Detecting Cracks with ASTM E 2905 A complete cleaning and girth Fracture Analysis SAG Mill Gear Deacon Engineers,Fracture Analysis SAG Mill Gear. Location: Kalgoorlie, Western Australia. Timeframe: Nov 2014. Challenge: The client was faced with the prospect of an early change out of a cracked SAG Mill gear. The purpose of the analysis was to see if the gear had sufficient remaining life to avoid a costly unplanned shut. Services: FEA and Fracture Analysis.

mining-services e3k
A 34ft diameter SAG mill developed cracks in a corner weld near the end of its service life. e3k inspected the SAG mill on site during the repair process to document the condition of the SAG mill. e3k then conducted FE analysis on the mill design prior to and after repair to determine the reduction in stress intensity at the repaired site and provided recommendations for operational independent Finite Element analysis and independent,Services are provided to many corporations, insurers, individuals, and their counsel. A 34ft diameter SAG mill developed cracks in the corner weld near the end of its service life. Gilmore Engineers inspected the Mill and conducted Finite Element analysis on the review a mill girth gear failure and the numerous reports that had been

Taratech International Inspection Group Inc.
Taratech has been serving clients since 1993. Working with the Canadian Military and then working to become an expert in the Nuclear Power Industry. Today, Taratech provides Managed NDT inspection services to Mining, Offshore, Power Generation, and Engineering Industries. We have always maintained the philosophy of meeting or exceeding the client’s expectations Mill Castings QC Consultants,Sep 24, 2014· Example 1: Below is a video of a SAG mill casting that was offered for inspection after machining was completed. Click on the video and note that this was typical of the castings (23 in all) supplied for two SAG mills on a specific project. Example 2: Below is a photo of one of the casting segments from the same foundry for the same mill.

Service and Inspection Capabilities Global Physical
Girth Gear Inspection Deliverables: We provide a complete non-destructive examination of the integrity of the mill gear teeth in accordance with ASTM E2905, for macro-pitting and cracking. We analysis the data as we scan the teeth. If cracks are detected, we provide remedial relief (excavating services) during the inspection site visit.Superior mill liners, service and support combine to,Apr 28, 2020· In an effort to reduce downtime, increase productivity and increase the milling efficiency of their SAG mill, a leading gold and copper mine in South America conducted side-by-side tests of Fruitful’s high-performance, lightweight PulpMax™ Composite Shell Mill Liners and liners from another supplier. It also gave the mine the opportunity to evaluate both

An Elementary Guide to Gear Inspection Gear Solutions
Jun 01, 2005· Composite Inspection. The composite test of a gear is a method of inspection in which the work gear is rolled in tight double flank contact with a master gear. AGMA defines this type of inspection as “radial composite deviation.” No backlash is provided, as the work gear is spring-loaded against the reference gear on the inspection machine.POST-INSPECTION REPORT: FAILURE OF A BULL GEAR,10. The subject bull gear was a replacement ordered for the 44 Mill, Stand 2 from the Philadelphia Gear Company on July 23, 1990. This order followed a service inspection report dated July 16, 1990, that noted that the pre-1990 bull gear had a ‘face runout of the [pre-1990] main gear of 0.080,” ’ indicating that is was “bent or warped,”

A.M. King Industries, Inc
Equipment Inspections & Valuation Services Auction & Liquidation Services Equipment Consignment Services Equipment Wanted Equipment Plant Dismantling Locations and Storage Equipment Sales. UNUSED 3,300 HP (2,463 kW) SAG Mill UNUSED Fruitful 3,300 HP (2,463 kW) Ball MillMechanical Installation of a SAG Mill Christof Industries,Scope of Work. Mechanical installation of a 28′ x 15,5′ SAG mill including lubrication and cooling system, mill wear liner as well as commissioning assistance and surveying after trail run. Location: Chelopech Village, Sofia District (Bulgaria)

Global Physical Asset Management LinkedIn
Specialties Gear Engineering,Girth Gear Inspection, Gear Cleaning, Shell Mapping, ASTM E2905, Cleansolv, Pinion Alignment,Ball Mill Inspections, SAG Mill Inspections, Gear Assessment,Risk Assessment, Eddie Current Array, RCM,Engineering Consulting, Kiln Inspections, Damage Assessment and Mitigation, AGMA, Mill Gear Inspections, Physical Gear Repair Rebuilt and Replacement 24/7 Emergency Gear,United Gear Works has a full time weld engineer on board to determine the best procedure for your gear repair with certified welders to see thru the repair. United Gear Works also offers certified NDE level III as well to locate defects, make sure defects are fully removed and a sound repair is reassured with final inspection.